简体中文 ENGLISH
KNOWLEDGE CENTER
Biodegradable
recycle
Degradable material
Environmental Technology
CONTACT
Tel:
+86-22-25279188
Fax:
+86-22-25279180
Zip:
300462
E-mail:info@tjgreenbio.com
Degradable material

Biodegradable Plastics

 

 

Biodegradable plastics are plastics that will decompose in natural aerobic (composting) and anaerobic (landfill) environments. Biodegradation of plastics can be achieved by enabling microorganisms in the environment to metabolize the molecular structure of plastic films to produce an inert humus-like material that is less harmful to the environment. They may be composed of either bioplastics, which are plastics whose components are derived from renewable raw materials, or petroleum-based plastics which utilize an additive. The use of bio-active compounds compounded with swelling agents ensures that, when combined with heat and moisture, they expand the plastic''''''''s molecular structure and allow the bio-active compounds to metabolize and neutralize the plastic.

 

Biodegradable plastics typically are produced in two forms: injection molded (solid, 3D shapes), typically in the form of disposable food service items, and films, typically organic fruit packaging and collection bags for leaves and grass trimmings, and agricultural mulch.

 

Scientific definitions of biodegradable plastic

In the United States, ASTM International is the authoritative body for defining biodegradable standards. The specific subcommittee responsibility for overseeing these standards falls on the Committee D20.96 on Environmentally Degradable Plastics and Biobased Products. The current ASTM standards are defined as standard specifications and standard test methods. Standard specifications create a pass or fail scenario whereas standard test methods identify the specific testing parameters for facilitating specific biodegradable tests on plastics.

 

Currently, there are three such ASTM standard specifications which mostly address biodegradable plastics in composting type environments, the ASTM D6400-04 Standard Specification for Compostable Plastics, ASTM D6868 - 03 Standard Specification for Biodegradable Plastics Used as Coatings on Paper and Other Compostable Substrates, and the ASTM D7081 - 05 Standard Specification for Non-Floating Biodegradable Plastics in the Marine Environment.

 

Currently the most accurate standard test method for anaerobic environments is the ASTM D5511 - 02 Standard Test Method for Determining Anaerobic Biodegradation of Plastic Materials Under High-Solids Anaerobic-Digestion Conditions. Another standard test method for testing in anaerobic environments is the ASTM D5526 - 94(2002) Standard Test Method for Determining Anaerobic Biodegradation of Plastic Materials Under Accelerated Landfill Conditions, this test has proven extremely difficult to perform.

 

The current California legislation AB 1972 ensures accurate environmental advertising of plastics by allowing only the use of terms that can be verified by an American Society for Testing Materials (ASTM) standard specification. This legislation does not include ASTM standard test methods. The two ASTM standard specifications which are used in the legislation are ASTM D6400 and D7081. Products passing these ASTM specifications can use the term compostable on the product label.

 

Environmental benefits of biodegradable plastics depend upon proper disposal

Biodegradable plastics are not a panacea, however. Some critics claim that a potential environmental disadvantage of certified biodegradable plastics is that the carbon that is locked up in them is released into the atmosphere as a greenhouse gas. However, biodegradable plastics from natural materials, such as vegetable crop derivatives or animal products, sequester CO2 during the phase when they''''''''re growing, only to release CO2 when they''''''''re decomposing, so there is no net gain in carbon dioxide emissions [citation needed].

 

However, certified biodegradable plastics require a specific environment of moisture and oxygen to biodegrade, conditions found in professionally managed composting facilities. There is much debate about the total carbon, fossil fuel and water usage in processing biodegradable plastics from natural materials and whether they are a negative impact to human food supply. Traditional plastics made from non-renewable fossil fuels lock up much of the carbon in the plastic as opposed to being utilized in the processing of the plastic. The carbon is permanently trapped inside the plastic lattice, and is rarely recycled.

 

There is concern that another greenhouse gas, methane, might be released when any biodegradable material, including truly biodegradable plastics, degrades in an anaerobic (landfill) environment. Methane production from these specially managed landfill environments are typically captured and burned to negate the release of methane in the environment. Some landfills today capture the methane biogas for use in clean inexpensive energy. Of course, incinerating non-biodegradable plastics will release carbon dioxide as well. Disposing of biodegradable plastics made from natural materials in anaerobic (landfill) environments will result in the plastic lasting for hundred of years.

 

The US EPA has mandated strict standards for landfill design and construction to prevent biodegradation in a landfill in the first place. The intentional production of methane from landfills is, therefore, the rare exception and not the rule for most municipal solid waste.

 

It is also possible that bacteria will eventually develop the ability to degrade plastics. This has already happened with nylon: two types of nylon eating bacteria, Flavobacteria and Pseudomonas, were found in 1975 to possess enzymes (nylonase) capable of breaking down nylon. While not a solution to the disposal problem, it is likely that bacteria will evolve the ability to use other synthetic plastics as well. In 2008, a 16-year-old boy reportedly isolated two plastic-consuming bacteria.

 

The latter possibility was in fact the subject of a cautionary novel by Kit Pedler and Gerry Davis (screenwriter), the creators of the Cybermen, re-using the plot of the first episode of their Doomwatch series. The novel, Mutant 59: The Plastic Eater, written in 1971, is the story of what could happen if a bacterium were to evolve—or be artificially cultured—to eat plastics, and be let loose in a major city.

 

Mechanisms

Materials such as a polyhydroxyalkanoate (PHA) biopolymer are completely compostable in an industrial compost facility. Polylactic acid (PLA) is another 100% compostable biopolymer which can fully degrade above 60C in an industrial composting facility. Fully biodegradable plastics are more expensive, partly because they are not widely enough produced to achieve large economies of scale.

 

EcoPure from Bio-Tec attracts the microbes to the molecular structure by allowing the hydrocarbons to be sensed once again by microbial colonies. When oil is in the ground the microbes attach themselves onto the hydrocarbons consuming the oil and creating natural gas, 50% of which is methane gas. When the oil is cracked 4% is used for the plastic industry, if the plastic industry did not use this 4% the 4% would be considered waste and be thrown away or removed and dumped into a waste disposal facility, another 4% is used in the generation of your consumer product. During this phase of cracking the organic compound which attracts the microbes to the molecular structure of the plastic is burnt out. The organic compound which is burnt out and other proprietary compounds which increase quorum sensing of the microbes and Ph balance for the microbes are placed into the molecular structure of the plastic, to create a plastic product that can biodegrade 100 times faster than normal plastic.

 

Environmental concerns; benefits

Over 200 million tons of plastic are manufactured annually around the world, according to the Society of Plastics Engineers. Of those 200 million tons, 26 million are manufactured in the United States. The EPA reported in 2003 that only 5.8% of those 26 million tons of plastic waste are recycled, although this is increasing rapidly.

 

Much of the reason for disappointing plastics recycling goals is that conventional plastics are often commingled with organic wastes (food scraps, wet paper, and liquids), making it difficult and impractical to recycle the underlying polymer without expensive cleaning and sanitizing procedures.

 

On the other hand, composting of these mixed organics (food scraps, yard trimmings, and wet, non-recyclable paper) is a potential strategy for recovering large quantities of waste and dramatically increases community recycling goals. Food scraps and wet, non-recyclable paper comprises 50 million tons of municipal solid waste. Biodegradable plastics can replace the non-degradable plastics in these waste streams, making municipal composting a significant tool to divert large amounts of otherwise nonrecoverable waste from landfills.

 

If even a small amount of conventional plastics were to be commingling with organic materials, the entire batch of organic waste is "contaminated" with small bits of plastic that spoil prime-quality compost humus. Composters, therefore, will not accept mixed organic waste streams unless they are completely devoid of nondegradable plastics. So, because of a relatively small quantity of nondegradable plastics, a significant waste disposal strategy is stalled.

 

However, proponents of biodegradable plastics argue that these materials offer a solution to this problem. Certified biodegradable plastics combine the utility of plastics (lightweight, resistance, relative low cost) with the ability to completely and fully biodegrade in a compost facility. Rather than worrying about recycling a relatively small quantity of commingled plastics, these proponents argue that certified biodegradable plastics can be readily commingled with other organic wastes, thereby enabling composting of a much larger position of nonrecoverable solid waste. Commercial composting for all mixed organics then becomes commercially viable and economically sustainable. More municipalities can divert significant quantities of waste from overburdened landfills since the entire waste stream is now biodegradable and therefore easier to process.

 

The use of biodegradable plastics, therefore, is seen as an enabler for the complete recovery of large quantities of municipal sold waste (via aerobic composting) that were are heretofore unrecoverable by other means except land filling or incineration.

 

Energy costs for production

Various researchers have undertaken extensive life cycle assessments of biodegradable polymers to determine whether these materials are more energy efficient than polymers made by conventional fossil fuel-based means. Research done by Gerngross, et al. estimates that the fossil fuel energy required to produce a kilogram of polyhydroxyalkanoate (PHA) is 50.4 MJ/kg, which coincides with another estimate by Akiyama, et al. who estimate a value between 50-59 MJ/kg. This information does not take into account the feedstock energy, which can be obtained from non-fossil fuel based methods. Polylactide (PLA) was estimated to have a fossil fuel energy cost of 54-56.7 from two sources, but recent developments in the commercial production of PLA by NatureWorks has eliminated some dependence fossil fuel based energy by supplanting it with wind power and biomass-driven strategies. They report making a kilogram of PLA with only 27.2 MJ of fossil fuel-based energy and anticipate that this number will drop to 16.6 MJ/kg in their next generation plants. In contrast, polypropylene and high density polyethylene require 85.9 and 73.7 MJ/kg respectively, but these values include the embedded energy of the feedstock because it is based on fossil fuel.

 

Gerngross reports a 2.65 total fossil fuel energy equivalent (FFE) required to produce a single kilogram of PHA, while polypropylene only requires 2.2 kg FFE. Gerngross assesses that the decision to proceed forward with any biodegradable polymer alternative will need to take into account the priorities of society with regard to energy, environment, and economic cost.

 

Furthermore, it is important to realize the youth of alternative technologies. Technology to produce PHA, for instance, is still in development today, and energy consumption can be further reduced by eliminating the fermentation step, or by utilizing food waste as feedstock. The use of alternative crops other than corn, such as sugar cane from Brazil, are expected to lower energy requirements- manufacturing of PHAs by fermentation in Brazil enjoys a favorable energy consumption scheme where bagasse is used as source of renewable energy.

 

Many biodegradable polymers that come from renewable resources (i.e., starch-based, PHA, PLA) also compete with food production, as the primary feedstock is currently corn. For the US to meet its current output of plastics production with BPs, it would require 1.62 square meters per kilogram produced. While this space requirement could be feasible, it is always important to consider how much impact this large scale production could have on food prices and the opportunity cost of using land in this fashion versus alternatives.

 

 

 
 
Copyright by Tianjin GreenBio Materials Co., Ltd.   Power by:35互联